The Production Process of Our Smart Toilets: Backed by Own Factory & Independent R&D
Release time:
2025-10-11
The Production Process of Our Smart Toilets: Backed by Own Factory & Independent R&D
1. R&D & Design: The Foundation of Innovation
2. Raw Material Sourcing: Strict Quality Control from the Start
- High-grade ceramic bodies (resistant to scratches, stains, and thermal shock)
- Food-grade PP plastic for seats and lids (non-toxic, durable, and easy to clean)
- Core components like sensors, circuit boards, and water pumps (sourced from trusted manufacturers to ensure long-term functionality)
- Every batch of materials undergoes inspection in our factory’s quality lab to confirm compliance with international standards (e.g., CE, FCC, WaterSense), eliminating risks of subpar inputs.
3. Core Component Manufacturing: Precision in Every Part
- Circuit boards are assembled with automated SMT (Surface Mount Technology) machines to ensure precise soldering and reduce human error.
- Flushing mechanisms are tested for water pressure, flow rate, and noise levels to meet both performance and comfort standards.
- Heated seat elements are calibrated to maintain stable temperatures (32–38°C) and energy efficiency, a detail that aligns with the quality of top-tier smart toilet brands.
4. Assembly & Integration: Bringing It All Together
- Mounting the ceramic body on assembly lines and installing internal pipes.
- Integrating core components (sensors, circuit boards, flushing systems) with strict alignment checks.
- Attaching seats/lids and connecting electrical systems (with safety tests for voltage and insulation).
- Each assembly station has a checklist to ensure no step is skipped—critical for avoiding defects.
5. Multi-Stage Testing: Ensuring Top-Tier Quality
- Functional test: Verifying all features (flushing, heating, sterilization, sensor response) work as designed.
- Durability test: Simulating 10,000+ lid openings/closing and 50,000+ flushes to ensure long-term use.
- Quality inspection: Checking for cosmetic flaws, leakages, and compliance with international safety standards.
- Only toilets that pass all tests receive our quality certification—ready for delivery to global customers.
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